Operations and Supply Chain Management The Core 5th Edition By F. Robert Jacobs - Test Bank

Operations and Supply Chain Management The Core 5th Edition By F. Robert Jacobs - Test Bank   Instant Download - Complete Test Bank With Answers     Sample Questions Are Posted Below   Operations and Supply Chain Management: The Core, 5e (Jacobs) Chapter 6   Manufacturing Processes   1) Process selection refers to the strategic decision …

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Operations and Supply Chain Management The Core 5th Edition By F. Robert Jacobs – Test Bank

 

Instant Download – Complete Test Bank With Answers

 

 

Sample Questions Are Posted Below

 

Operations and Supply Chain Management: The Core, 5e (Jacobs)

Chapter 6   Manufacturing Processes

 

1) Process selection refers to the strategic decision of choosing the volume of output to produce in a manufacturing facility depending upon the way that facility produces.

 

Answer:  FALSE

Explanation:  Process selection refers to the strategic decision of selecting which kind of production processes to use to produce a product or provide a service.

Difficulty: 1 Easy

Topic:  How Production Processes Are Organized

Learning Objective:  06-03 Explain how manufacturing processes are organized.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

2) Process selection refers to the strategic decision of selecting which kind of production processes to use to produce a product or provide a service.

 

Answer:  TRUE

Explanation:  Process selection refers to the strategic decision of selecting which kind of production processes to use to produce a product or provide a service.

Difficulty: 1 Easy

Topic:  How Production Processes Are Organized

Learning Objective:  06-03 Explain how manufacturing processes are organized.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

3) A continuous process indicates production of discrete parts moving from workstation to workstation at a controlled rate.

 

Answer:  FALSE

Explanation:  A continuous process is similar to an assembly line in that production follows a predetermined sequence of steps, but the flow is continuous such as with liquids, rather than discrete.

Difficulty: 2 Medium

Topic:  How Production Processes Are Organized

Learning Objective:  06-03 Explain how manufacturing processes are organized.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

 

 

4) One difference between an assembly line process flow and a continuous process flow is that on the assembly line the flow is discrete rather than continuous.

 

Answer:  TRUE

Explanation:  A continuous process is similar to an assembly line in that production follows a predetermined sequence of steps, but the flow is continuous such as with liquids, rather than discrete.

Difficulty: 1 Easy

Topic:  How Production Processes Are Organized

Learning Objective:  06-03 Explain how manufacturing processes are organized.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

5) One trade-off illustrated by the product-process matrix is between flexibility and cost.

 

Answer:  TRUE

Explanation:  To produce nonstandard products at relatively low volumes, workcenters (flexible) should be used. A highly standardized product (low-cost commodity) produced at high volumes should be produced using an assembly line or a continuous process

Difficulty: 1 Easy

Topic:  How Production Processes Are Organized

Learning Objective:  06-03 Explain how manufacturing processes are organized.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

6) The volume requirements for the product are one determinant of the choice of which process structure to select.

 

Answer:  TRUE

Explanation:  Two dimensions (of the product/process matrix,

C =  ) are shown. The first dimension relates to the volume of a particular product or group of standardized products. Standardization is shown on the vertical axis and refers to variations in the product that is produced. These variations are measured in terms of geometric differences, material differences, and so on. Standardized products are highly similar from a manufacturing processing point of view, whereas low standardized products require different processes.

Difficulty: 1 Easy

Topic:  How Production Processes Are Organized

Learning Objective:  06-03 Explain how manufacturing processes are organized.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

7) The product-process matrix shows the relationship between process structures and product volume and variety characteristics.

 

Answer:  TRUE

Explanation:  C =  , Product–Process Matrix: Framework Describing Layout Strategies

Difficulty: 1 Easy

Topic:  How Production Processes Are Organized

Learning Objective:  06-03 Explain how manufacturing processes are organized.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

8) The term “assembly line” refers to progressive assembly linked by some material handling device.

 

Answer:  TRUE

Explanation:  An assembly line is a layout design for the special purpose of building a product by going through a progressive set of steps. The assembly steps are done in areas referred to as “stations,” and typically the stations are linked by some form of material handling device.

Difficulty: 1 Easy

Topic:  Designing a Production System

Learning Objective:  06-04 Explain how manufacturing processes are organized.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

9) Work center layouts allocate dissimilar machines into cells to work on products that have dissimilar processing requirements.

 

Answer:  FALSE

Explanation:  A work center layout, sometimes referred to as a job shop, is where similar equipment or functions are grouped together.

Difficulty: 1 Easy

Topic:  How Production Processes Are Organized

Learning Objective:  06-03 Explain how manufacturing processes are organized.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

 

 

10) A project layout is characterized by a relatively low number of units produced in comparison with process and product layout formats.

 

Answer:  TRUE

Explanation:  C =  , Product–Process Matrix: Framework Describing Layout Strategies.

Difficulty: 1 Easy

Topic:  How Production Processes Are Organized

Learning Objective:  06-03 Explain how manufacturing processes are organized.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

11) A project layout is characterized by a high degree of task ordering.

 

Answer:  TRUE

Explanation:  In a project layout, a high degree of task ordering is common.

Difficulty: 1 Easy

Topic:  Designing a Production System

Learning Objective:  06-04 Explain how manufacturing processes are organized.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

12) The closer the customer is to the customer order decoupling point the longer it takes the customer to receive the product.

 

Answer:  FALSE

Explanation:  Selection of decoupling points is a strategic decision that determines customer lead times and can greatly impact inventory investment. The closer this point is to the customer, the quicker the customer can be served.

Difficulty: 1 Easy

Topic:  Production Processes

Learning Objective:  06-01 Understand what a manufacturing process is.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

 

 

13) The closer the customer is to the customer order decoupling point the more quickly the customer receives the product.

 

Answer:  TRUE

Explanation:  Selection of decoupling points is a strategic decision that determines customer lead times and can greatly impact inventory investment. The closer this point is to the customer, the quicker the customer can be served.

Difficulty: 1 Easy

Topic:  Production Processes

Learning Objective:  06-01 Understand what a manufacturing process is.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

14) Engineer-to-order firms will work with the customer to design the product, and then make it from purchased materials, parts, and components.

 

Answer:  TRUE

Explanation:  An engineer-to-order firm will work with the customer to design the product, and then make it from purchased materials, parts, and components.

Difficulty: 1 Easy

Topic:  Production Processes

Learning Objective:  06-01 Understand what a manufacturing process is.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

15) A make-to-order firm will work with the customer to design the product, and then make it from purchased materials, parts, and components.

 

Answer:  FALSE

Explanation:  Firms that make the customer’s product from raw materials, parts, and components are make-to-order firms.

Difficulty: 1 Easy

Topic:  Production Processes

Learning Objective:  06-01 Understand what a manufacturing process is.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

 

 

16) The time needed to respond to a customer’s order is called the customer response time.

 

Answer:  FALSE

Explanation:  The time needed to respond to a customer order is called the lead time

Difficulty: 1 Easy

Topic:  Production Processes

Learning Objective:  06-01 Understand what a manufacturing process is.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

17) The focus in the make-to-stock environment is on providing finished goods where and when the customers want them.

 

Answer:  TRUE

Explanation:  The focus in the make-to-stock environment is on providing finished goods where and when the customers want them.

Difficulty: 1 Easy

Topic:  Production Processes

Learning Objective:  06-01 Understand what a manufacturing process is.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

18) An example of an assemble-to-order firm is Dell Computer.

 

Answer:  TRUE

Explanation:  In the assemble-to-order environment, a primary task is to define a customer’s order in terms of alternative components and options since it is these components that are carried in inventory. A good example is the way Dell Computer makes desktop computers

Difficulty: 1 Easy

Topic:  Production Processes

Learning Objective:  06-01 Understand what a manufacturing process is.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

 

 

19) The essential issue in satisfying customers in the make-to-stock environment is to balance the level of finished inventory against the level of service to the customer.

 

Answer:  TRUE

Explanation:  The essential issue in satisfying customers in the make-to-stock environment is to balance the level of finished inventory against the level of service to the customer.

Difficulty: 1 Easy

Topic:  Production Processes

Learning Objective:  06-01 Understand what a manufacturing process is.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

20) The essential issue in satisfying customers in the make-to-stock environment is to balance the cost of the finished item against the willingness of the consumer to pay for it.

 

Answer:  FALSE

Explanation:  The essential issue in satisfying customers in the make-to-stock environment is to balance the level of finished inventory against the level of service to the customer.

Difficulty: 1 Easy

Topic:  Production Processes

Learning Objective:  06-01 Understand what a manufacturing process is.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

21) Assembling-to-order means moving the customer order decoupling point from finished goods to components.

 

Answer:  TRUE

Explanation:  Assembling-to-order derives significant advantages from moving the customer order decoupling point from finished goods to components.

Difficulty: 1 Easy

Topic:  Production Processes

Learning Objective:  06-01 Understand what a manufacturing process is.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

 

 

22) A high-level map or diagram of a supply chain process can be useful to understand how material flows and where inventory is held.

 

Answer:  TRUE

Explanation:  A high-level map of a supply chain process can be useful to understand how material flows and where inventory is held.

Difficulty: 1 Easy

Topic:  Production Processes

Learning Objective:  06-02 Understand production process mapping and Littles law.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

23) Little’s law can be thought of as a relationship between units and time.

 

Answer:  TRUE

Explanation:  We can think of Little’s law as a relationship between units and time.

Difficulty: 1 Easy

Topic:  Production Processes

Learning Objective:  06-02 Understand production process mapping and Littles law.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

24) Little’s law states that supply chain processes can be regarded as unrelated and thus treated and analyzed separately.

 

Answer:  FALSE

Explanation:  We can think of Little’s law as a relationship between units and time.

Difficulty: 1 Easy

Topic:  Production Processes

Learning Objective:  06-02 Understand production process mapping and Littles law.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

25) A process map shows the physical location of the various processes within a supply chain.

 

Answer:  FALSE

Explanation:  Inventory = Throughput Rate × Flow Time, Make-to-Stock Process Map.

Difficulty: 1 Easy

Topic:  Production Processes

Learning Objective:  06-02 Understand production process mapping and Littles law.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

26) Workstation cycle time is the time between successive units coming off the end of the assembly line.

 

Answer:  TRUE

Explanation:  Workstation cycle time is the time between successive units coming off the end of an assembly line.

Difficulty: 1 Easy

Topic:  Assembly Line Design

Learning Objective:  06-04 Explain how manufacturing processes are organized.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

27) The assembly-line balancing procedure determines the precedence relationships of manufacturing tasks.

 

Answer:  FALSE

Explanation:  The assembly-line balancing problem is one of assigning all tasks to a series of workstations so that each workstation has no more than can be done in the workstation cycle time, and so that the unassigned (that is, idle) time across all workstations is minimized. The problem is complicated by the relationships among tasks imposed by product design and process technologies. This is called the precedence relationship, which specifies the order in which tasks must be performed in the assembly process.

Difficulty: 2 Medium

Topic:  Assembly Line Design

Learning Objective:  06-04 Explain how manufacturing processes are organized.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

28) In assembly-line balancing the theoretical minimum number of workstations is found by a ratio of the sum of all task times divided by the cycle time.

 

Answer:  TRUE

Explanation:  Theoretical minimum number of workstations = Sum of all task times / Cycle time

Difficulty: 1 Easy

Topic:  Assembly Line Design

Learning Objective:  06-04 Explain how manufacturing processes are organized.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

 

 

29) The efficiency of an assembly-line is found by a ratio of the sum of all task times divided by the cycle time.

 

Answer:  FALSE

Explanation:  Efficiency = Sum of task times / No. of workstations X Cycle time.

Difficulty: 1 Easy

Topic:  Assembly Line Design

Learning Objective:  06-04 Explain how manufacturing processes are organized.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

30) For the purposes of assembly-line balancing, the required workstation cycle time is found by dividing production time per day by the required units of output per day.

 

Answer:  TRUE

Explanation:  Workstation cycle time = (Production time per day/Required output per day in units)

Difficulty: 1 Easy

Topic:  Assembly Line Design

Learning Objective:  06-04 Explain how manufacturing processes are organized.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

31) In balancing an assembly line, workstation cycle time has to be less than the time between successive units coming off the end of the line.

 

Answer:  FALSE

Explanation:  Workstation cycle time is defined as the time between successive units coming off the end of an assembly line.

Difficulty: 2 Medium

Topic:  Assembly Line Design

Learning Objective:  06-04 Explain how manufacturing processes are organized.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

 

 

32) If the sum of the task times required to produce a product is 45 minutes and the cycle time for the same product is 10 minutes. Thus, the theoretical minimum number of workstations is 5 using the assembly-line balancing procedure.

 

Answer:  TRUE

Explanation:  Nt =  : 45 minutes / 10 minutes = 4.5, round up to 5.

Difficulty: 2 Medium

Topic:  Assembly Line Design

Learning Objective:  06-04 Explain how manufacturing processes are organized.

Bloom’s:  Analyze

AACSB:  Analytic

Accessibility:  Keyboard Navigation

 

33) The first step in balancing an assembly line is to specify the precedence relationships among tasks to be performed on the line.

 

Answer:  TRUE

Explanation:  The steps in balancing an assembly line are straightforward: 1. Specify the sequential relationships among tasks using a precedence diagram.

Difficulty: 1 Easy

Topic:  Assembly Line Design

Learning Objective:  06-04 Explain how manufacturing processes are organized.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

34) The term “assembly line” refers to progressive assembly linked by some material handling device.

 

Answer:  TRUE

Explanation:  An assembly line is a layout design for the special purpose of building a product by going through a progressive set of steps. The assembly steps are done in areas referred to as “stations,” and typically the stations are linked by some form of material handling device.

Difficulty: 1 Easy

Topic:  Designing a Production System

Learning Objective:  06-04 Explain how manufacturing processes are organized.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

 

 

35) If the sum of the task times required to produce a product is 80 minutes and the cycle time for the same product is 15 minutes, the theoretical minimum number of workstations is 8 using the assembly-line balancing procedure.

 

Answer:  FALSE

Explanation:  Nt = : 80 minutes / 15 minutes = 5.3, round up to 6.

Difficulty: 2 Medium

Topic:  Assembly Line Design

Learning Objective:  06-04 Explain how manufacturing processes are organized.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

36) In designing a production layout a flexible line layout might have the shape of a “U”.

 

Answer:  TRUE

Explanation:  Assembly-line balances frequently result in unequal workstation times. Flexible line layouts are a common way of dealing with this problem. A U-shaped line with work-sharing could help resolve the imbalance.

Difficulty: 1 Easy

Topic:  Assembly Line Design

Learning Objective:  06-04 Explain how manufacturing processes are organized.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

 

 

37) Using the assembly-line balancing procedure, which of the following is the required cycle time in minutes per unit if the daily production time is 480 minutes and the required daily output is 50 units?

  1. A) 0.104
  2. B) 50
  3. C) 9.6
  4. D) 480
  5. E) Cannot be determined from the information above

 

Answer:  C

Explanation:  C = , 480 minutes / 50 units

= 9.6 minutes per unit.

Difficulty: 1 Easy

Topic:  Assembly Line Design

Learning Objective:  06-04 Explain how manufacturing processes are organized.

Bloom’s:  Analyze

AACSB:  Analytic

Accessibility:  Keyboard Navigation

 

38) Using the assembly-line balancing procedure, which of the following is the required cycle time if the production time in minutes per day is 1,440 and the required output per day in units is 2,000?

  1. A) 0.72
  2. B) 1.388
  3. C) 250
  4. D) 500
  5. E) Cannot be determined from the information above

 

Answer:  A

Explanation:  C = , 1,440 minutes / 2,000 units

= 0.72 minutes per unit.

Difficulty: 1 Easy

Topic:  Assembly Line Design

Learning Objective:  06-04 Explain how manufacturing processes are organized.

Bloom’s:  Analyze

AACSB:  Analytic

Accessibility:  Keyboard Navigation

 

 

 

39) Using the assembly-line balancing procedure, which of the following is the theoretical minimum number of workstations if the task times for the six tasks that make up the job are 4, 6, 7, 2, 6, and 5 minutes, and the cycle time is 10 minutes?

  1. A) 3
  2. B) 5
  3. C) 6
  4. D) 8
  5. E) None of these

 

Answer:  A

Explanation:  Nt = , (4 + 6 + 7 + 2 + 6 + 5) / 10 = 3.

Difficulty: 1 Easy

Topic:  Assembly Line Design

Learning Objective:  06-04 Explain how manufacturing processes are organized.

Bloom’s:  Analyze

AACSB:  Analytic

Accessibility:  Keyboard Navigation

 

40) Using the assembly-line balancing procedure, which of the following is the theoretical minimum number of workstations if the task times for the eight tasks that make up the job are 7, 4, 7, 8, 9, 4, 3, and 6 minutes, and the cycle time is 8 minutes?

  1. A) 3
  2. B) 5
  3. C) 6
  4. D) 8
  5. E) None of these

 

Answer:  C

Difficulty: 1 Easy

Topic:  Assembly Line Design

Learning Objective:  06-04 Explain how manufacturing processes are organized.

Bloom’s:  Analyze

AACSB:  Analytic

Accessibility:  Keyboard Navigation

 

 

 

41) You have just determined the actual number of workstations that will be used on an assembly line to be 6 using the assembly-line balancing procedure. The cycle time of the line is 5 minutes and the sum of all that tasks required on the line is 25 minutes. Which of the following is the correct value for the resulting line’s efficiency?

  1. A) 0.500
  2. B) 0.833
  3. C) 0.973
  4. D) 0.990
  5. E) None of these

 

Answer:  B

Explanation:  Efficiency = , [25 / (6 × 5)] = 0.833.

Difficulty: 2 Medium

Topic:  Assembly Line Design

Learning Objective:  06-04 Explain how manufacturing processes are organized.

Bloom’s:  Analyze

AACSB:  Analytic

Accessibility:  Keyboard Navigation

 

42) You have just determined the actual number of workstations that will be used on an assembly line to be 8 using the assembly-line balancing procedure. The cycle time of the line is 10 minutes and the sum of all that tasks required on the line is 60 minutes. Which of the following is the correct value for the resulting line’s efficiency?

  1. A) 0.500
  2. B) 0.650
  3. C) 0.750
  4. D) 0.850
  5. E) None of these

 

Answer:  C

Explanation:  Efficiency = , [60 / (8 × 10)] = 0.750.

Difficulty: 2 Medium

Topic:  Assembly Line Design

Learning Objective:  06-04 Explain how manufacturing processes are organized.

Bloom’s:  Analyze

AACSB:  Analytic

Accessibility:  Keyboard Navigation

 

 

 

43) When balancing an assembly line, which of the following is not a way to reduce the longest task time below the required workstation cycle time?

  1. A) Upgrade the equipment
  2. B) Assign a roaming helper to support the line
  3. C) Split the task between two workstations
  4. D) Speed up the assembly line transfer mechanism
  5. E) Use a more skilled worker

 

Answer:  D

Difficulty: 2 Medium

Topic:  Assembly Line Design

Learning Objective:  06-04 Explain how manufacturing processes are organized.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

44) Which of the following is not a step in developing a manufacturing cell layout?

  1. A) Grouping parts into families that follow a common sequence of steps
  2. B) Identifying dominant flow patterns of parts families as a basis for location of processes
  3. C) Physically grouping machines and processes into cells
  4. D) Disposing of left-over machinery and outsourcing ungrouped processes
  5. E) None of the above

 

Answer:  D

Difficulty: 1 Easy

Topic:  Cells

Learning Objective:  06-04 Explain how manufacturing processes are organized.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

 

 

45) Which of the following is not considered a major work flow structure?

  1. A) Work Center
  2. B) Project
  3. C) Assembly line
  4. D) Fabrication
  5. E) Continuous Flow

 

Answer:  D

Explanation:  The formats by which a facility is arranged are defined by the general pattern of work flow; there are five basic structures (project, workcenter, manufacturing cell, assembly line, and continuous process).

Difficulty: 1 Easy

Topic:  How Production Processes Are Organized

Learning Objective:  06-03 Explain how manufacturing processes are organized.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

46) A difference between project and continuous flow categories of process flow structures is which two of the following?

  1. A) The size and bulk of the product
  2. B) Discrete parts moving from workstation to workstation
  3. C) Degree of equipment specialization
  4. D) Being a “Virtual Factory”
  5. E) Profit per unit

 

Answer:  A

Explanation:  In a project layout, the product (by virtue of its bulk or weight) remains in a fixed location. Continuous processes are usually highly automated and, in effect, constitute one integrated machine.

Difficulty: 2 Medium

Topic:  How Production Processes Are Organized

Learning Objective:  06-03 Explain how manufacturing processes are organized.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

 

 

47) Which of the following is a basic type of process structure?

  1. A) Process flow diagram
  2. B) Product matrix
  3. C) Process matrix
  4. D) Workcenter
  5. E) Manual assembly

 

Answer:  D

Explanation:  The formats by which a facility is arranged are defined by the general pattern of work flow; there are five basic structures (project, workcenter, manufacturing cell, assembly line, and continuous process).

Difficulty: 2 Medium

Topic:  How Production Processes Are Organized

Learning Objective:  06-03 Explain how manufacturing processes are organized.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

48) Which of the following is not a basic type of process structure?

  1. A) Product-process matrix
  2. B) Workcenter
  3. C) Manufacturing cell
  4. D) Assembly line
  5. E) Continuous process

 

Answer:  A

Explanation:  The formats by which a facility is arranged are defined by the general pattern of work flow; there are five basic structures (project, workcenter, manufacturing cell, assembly line, and continuous process).

Difficulty: 1 Easy

Topic:  How Production Processes Are Organized

Learning Objective:  06-03 Explain how manufacturing processes are organized.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

 

 

49) Which of the following basic types of process structures is one which equipment or work processes are arranged according to the progressive steps by which the product is made?

  1. A) Project
  2. B) Workcenter
  3. C) Manufacturing cell
  4. D) Assembly line
  5. E) Continuous process

 

Answer:  D

Explanation:  An assembly line is where work processes are arranged according to the progressive steps by which the product is made.

Difficulty: 1 Easy

Topic:  How Production Processes Are Organized

Learning Objective:  06-03 Explain how manufacturing processes are organized.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

50) Which of the following basic types of process structures is one which similar equipment or functions are grouped together?

  1. A) Project
  2. B) Workcenter
  3. C) Manufacturing cell
  4. D) Assembly line
  5. E) Continuous process

 

Answer:  B

Explanation:  A workcenter layout is where similar equipment or functions are grouped together.

Difficulty: 1 Easy

Topic:  How Production Processes Are Organized

Learning Objective:  06-03 Explain how manufacturing processes are organized.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

 

 

51) The placement of which of the following is not determined by production process organization decisions?

  1. A) Departments
  2. B) Workgroups
  3. C) Workstations
  4. D) Machines
  5. E) Emergency exits

 

Answer:  E

Explanation:  Emergency exits are determined by safety concerns, not by production process organization decisions.

Difficulty: 2 Medium

Topic:  How Production Processes Are Organized

Learning Objective:  06-03 Explain how manufacturing processes are organized.

Bloom’s:  Create

AACSB:  Analytic

Accessibility:  Keyboard Navigation

 

52) According to Little’s Law, which of the following ratios is used to find throughput rate?

  1. A) Cycle time/Process time
  2. B) Throughput time/Process velocity
  3. C) Process velocity/Throughput time
  4. D) Inventory /Flow time
  5. E) Value added time/Process velocity

 

Answer:  D

Explanation:  Simple systems can be analyzed quickly using a principle known as Little’s law. Little’s law says there is a long-term relationship between the inventory, throughput, and flow time of a production system in steady state. The relationship is: Inventory = Throughput rate × Flow time. Thus, Throughout Rate = Inventory/Flow Time.

Difficulty: 3 Hard

Topic:  Production Processes

Learning Objective:  06-02 Understand production process mapping and Littles law.

Bloom’s:  Analyze

AACSB:  Analytic

Accessibility:  Keyboard Navigation

 

 

 

53) According to Little’s Law, which of the following can be used to estimate work-in-process inventory?

  1. A) Process time/Cycle time
  2. B) Throughput rate times Flow time
  3. C) Process velocity/Flow time
  4. D) Set up time/Throughput rate
  5. E) Value added time/Process velocity

 

Answer:  B

Explanation:  Simple systems can be analyzed quickly using a principle known as Little’s law. Little’s law says there is a long-term relationship between the inventory, throughput, and flow time of a production system in steady state. The relationship is: Inventory = Throughput rate × Flow time.

Difficulty: 3 Hard

Topic:  Production Processes

Learning Objective:  06-02 Understand production process mapping and Littles law.

Bloom’s:  Analyze

AACSB:  Analytic

Accessibility:  Keyboard Navigation

 

54) A firm fills its customer’s orders from finished goods inventory. It is a:

  1. A) make to order firm.
  2. B) engineer to order firm.
  3. C) make to stock firm.
  4. D) customer service firm.
  5. E) assemble to order firm.

 

Answer:  C

Explanation:  Firms that serve customers from finished goods inventory are known as make-to-stock firms.

Difficulty: 1 Easy

Topic:  Production Processes

Learning Objective:  06-02 Understand production process mapping and Littles law.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

 

 

55) A firm will work with a customer to design the product, and then make it from purchased materials, parts, and components. This firm is called:

  1. A) a make to order firm.
  2. B) an engineer to order firm.
  3. C) a make to stock firm.
  4. D) a customer service firm.
  5. E) an assemble to order firm.

 

Answer:  B

Explanation:  An engineer-to-order firm will work with the customer to design the product, and then make it from purchased materials, parts, and components.

Difficulty: 1 Easy

Topic:  Production Processes

Learning Objective:  06-02 Understand production process mapping and Littles law.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

56) Which of these expressions is Little’s Law?

  1. A) Inventory/Flow time = Throughput rate:
  2. B) Inventory/Throughput Rate = Flow time
  3. C) Inventory = Throughput rate × Flow time
  4. D) Throughput Rate/Inventory = 1/Flow Time
  5. E) All of the above

 

Answer:  E

Difficulty: 1 Easy

Topic:  Production Processes

Learning Objective:  06-02 Understand production process mapping and Littles law.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

 

 

57) Regarding the measures of inventory managing efficiency, identify the most appropriate answer. (Select all that apply.)

  1. A) Total average value of inventory is equal to the selling price multiplied by finished goods inventory.
  2. B) Inventory turn is the annual cost of goods sold multiplied by average inventory.
  3. C) Days of supply is the inverse of inventory turns × 365.
  4. D) Inventory turn is the annual cost of goods sold divided by average inventory.

 

Answer:  C, D

Explanation:  Both days of supply is the inverse of inventory turns × 365 and inventory turn is the annual cost of goods sold divided by average inventory.

Both days of supply is the inverse of inventory turns × 365 and inventory turn is the annual cost of goods sold divided by average inventory.

Difficulty: 2 Medium

Topic:  Production Processes

Learning Objective:  06-01 Understand what a manufacturing process is.; 06-02 Understand production process mapping and Littles law.

Bloom’s:  Remember

AACSB:  Reflexive Thinking

Accessibility:  Keyboard Navigation

 

58) In studying positioning of inventory in supply chains, which, if any, of the following is most appropriate? (Select all that apply.)

  1. A) As order decoupling point moves towards source, inventory investment goes down.
  2. B) As order decoupling point moves towards the source, customer lead time gets longer.
  3. C) As order decoupling point moves towards the source, inventory investment increases.
  4. D) As order decoupling point moves towards the source, customer lead time is unchanged.

 

Answer:  A, B

Explanation:  As order decoupling point moves towards source, inventory investment goes down and customer lead time gets longer.

 

Follows from, Total Number of combinations = N1 × N2 × ……× Nn.

As order decoupling point moves towards source, inventory investment goes down and customer lead time gets longer.

 

Follows from, Total Number of combinations = N1 × N2 × ……× Nn.

Difficulty: 2 Medium

Topic:  Production Processes

Learning Objective:  06-01 Understand what a manufacturing process is.

Bloom’s:  Create

AACSB:  Analytic

Accessibility:  Keyboard Navigation

 

 

 

59) In studying product-process matrix describing layout strategies, which of the following is most appropriate? (Select all that apply.)

  1. A) As you move from project to manufacturing cell to continuous process, product volume increases while standardization increases.
  2. B) As you move from project to manufacturing cell to continuous process, product volume decreases while standardization decreases.
  3. C) As you move from project to manufacturing cell to continuous process, product volume increases while standardization decreases.
  4. D) As you move from project to manufacturing cell to continuous process, product volume decreases while standardization increases.

 

Answer:  A

Explanation:  Follows from C =

Difficulty: 2 Medium

Topic:  Production Processes

Learning Objective:  06-01 Understand what a manufacturing process is.

Bloom’s:  Create

AACSB:  Analytic

Accessibility:  Keyboard Navigation

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